The SMA3000-0011 Genset Controller auto start module is an engine control module designed to control the engine via push buttons on the front panel or remote start signal. The module has 3 working modes to choose. When detecting faults, such as low oil pressure, high water/cylinder temperature, auxiliary alarm, over speed, it will disconnect fuel relay and energize to stop. LED annunciator displays the faults, which can offer real and effective alarm information.

HGM180HC Genset Controller Technical Specifications

• Working Voltage: DC8.0V to 35.0V continuous
• Power Consumption Standby: (12V: 0.12W, 24V: 0.24W) Working (12V: 0.5W, 24V: 1W)
• Alternator Voltage Input: 15VAC – 360VAC (ph-N)
• Alternator Rated Freq: 50/60Hz
• Over Speed Freq: 114% of rated freq.
• Condition of Crank Disconnect Generator voltage: ≥15VAC and frequency ≥15Hz
• Charge Failure Voltage: <3V
• 4 Digital Inputs: Connect to B- active
• Start Output: 1Amp DC28V relay output B+
• Preheat Output: 1Amp DC28V relay output B+
• Fuel Output: 1Amp DC28V relay output B+
• Stop Output: 1Amp DC28V relay output B+
• Programmable Output: 1Amp DC28V relay output B+
• Hours Counter: Max 99999.9 hours
• Case Dimensions: 84mm x72mm x 35mm
• Panel Cutout: 78mm x 66mm
• Working Condition Temperature: (-30~+70)ºC Humidity: (20~90)%
• Storage Condition Temperature: (-40~+80)ºC
• Protection Level IP55: when waterproof rubber gasket added between controller and its panel. IP42: when waterproof rubber gasket not added between controller and its panel.
• Insulation Intensity Object: among input/output/power Quote standard: IEC688-1992 Test way: AC1.5kV/1m 3mA leakage current
• Weight: 0.2kg

HGM180HC Genset Controller Performance Characteristics

• Wide range of DC power input
• With low oil pressure, high water/cylinder temperature, over speed protection and indication
• Charge fail warn, not shutdown
• With an additional auxiliary input signal, alarm to shutdown
• Speed signal is from power frequency
• LED displays all kinds of alarm states
• With run hour LCD display
• With fuel oil output, starting output, preheat output, shutdown output, common alarm/idle output, all relay output
• With the idle control function, idle delay time is programmable
• Preheat delay time is programmable
• Crank disconnect conditions can choose oil pressure + generator (factory default), also can choose only generator
• When dial the code switch to idle/high speed active, idle/high speed output can be configured, or it will be common alarm output. See the picture:
• Modular structure design, ABS plastic casing, embedded installation, compact structure with small volume, advanced SCU control, stable performance and convenient operation.

This SMA3000-0003 Genset Controller series genset controllers integrate digitization, intelligentization and network technology which are used for genset automation and monitor control system of single unit to achieve automatic start/stop, data measurement, alarm protection and etc. functions. It fits with LCD display, optional languages interface (Chinese, English, Spanish, Russian, Turkish, French, Portuguese, and Polish), and it is reliable and easy to use.

The SMA3000-0003 Genset Controller series genset controllers adopt micro-processor technology with precision parameters measuring, fixed value adjustment, time setting and set value adjusting and etc. All parameters can be configured from front panel or through programmable interface (USB or RS485 interface) via PC. It can be widely used in all types of automatic genset control system with compact structure, advanced circuits, simple connections and high reliability.

SMA3000-0003 Genset Controller Technical Specifications

• Operating Voltage: DC8.0V to DC35.0V, Continuous Power Supply.
• Power Consumption: <3W (standby ≤2W)
• Alternator Frequency: 50Hz/60Hz
• Speed Sensor Voltage: 1.0V to 24.0V (RMS)
• Speed Sensor Frequency: 10,000 Hz (max.)
• Starting Relay Output: 5A DC28V at supply output
• Fuel Relay Output: 5A DC28V at supply output
• Programmable Relay Output 1: 1A DC28V at supply output
• Programmable Relay Output 2: 1ADC28V at supply output
• Programmable Relay Output 3: 1A DC28V at supply output
• Programmable Relay Output 4: 1A DC28V at supply output
• Case Dimension: 135mm x 110mm x 44mm
• Panel Cutout: 116mm x 90mm
• CT Secondary Current: 5A rated
• Working Conditions Temperature: (-25~+70)°C; Relative Humidity: (20~93)%RH
• Storage Condition Temperature: (-25~+70)°C
• Protection Level IP65: rubber seal installed between the controller enclosure and panel fascia.
• Net Weight: 0.32kg

SMA3000-0003 Genset Controller Performance Characteristics

• 132x64LCD with backlight, selectable language interface (Chinese, English, Spanish, Russian, Turkish, French, Portuguese, and Polish), push-button operation.
• Hard-screen acrylic material been used to protect screen with great wear-resisting and scratch-resisting functions.
• Silicone panel and pushbuttons can be used in extreme temperature environment.
• Equipped with CANBUS port and can communicate with J1939 genset. Not only can monitor frequently-used data (such as water temperature, oil pressure, speed, fuel consumption and so on) of ECU machine, but also control starting up, shutdown, raising speed and speed droop via CANBUS port (need controller with CANBUS interface).
• Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with voltage 120/240V and frequency 50/60Hz;
• Collects and shows 3-phase voltage, current, power parameter and frequency of generator or mains.

This SMA3000-0012 Genset Controller series automatic controller, integrating digital, intelligent and network techniques, is used for automatic control and monitoring system of genset. It can carry out functions of automatic start/stop, data measurement, alarm protection and three “remote” (remote control, remote measure and remote communication). The controller uses LCD display, optional display interface including Chinese, English, Spanish, Russian, Portuguese, Turkey, Polish and French with easy and reliable operation.

The SMA3000-0012 Genset Controller series automatic controller uses micro-processing technique which can achieve precision measurement, value adjustment, timing and threshold setting etc.. All the parameters can be configured from front panel or use USB interface  to adjust via PC. It can be widely used in all types of automatic control system for its compact structure, simple connections and high reliability.

SMA3000-0012 Genset Controller Technical Specifications

• Working Voltage: DC8.0V to DC35.0V, continuous
• Power Consumption: <3W(Standby mode: ≤2W)
• AC Alternator Frequency: 50Hz/60Hz
• Rotate speed sensor Voltage: 1.0V to 24V (RMS)
• Rotate speed sensor Frequency: 10,000 Hz (max.)
• Start Relay Output: 16 A DC28V at supply voltage
• Fuel Relay Output: 16 A DC28V at supply voltage
• Auxiliary Relay Output 1: 7 A DC28V at supply voltage
• Auxiliary Relay Output 2: 7 A AC250V volt-free output
• Auxiliary Relay Output 3: 16 A AC250V volt-free output
• Auxiliary Relay Output 4: 16 A AC250V volt-free output
• Overall Dimensions: 209mm x 166mm x 45mm
• Panel Cutout: 186mm x 141mm
• C.T. Secondary Current: 5A (rated)
• Working Condition: Temperature: (-25~70)ºC; Humidity: (20~90)%
• Storage Condition: Temperature: (-30~+80)ºC
• Protection Level: IP55 Gasket
• Insulation Intensity: Apply AC2.2kV voltage between high voltage terminal and low voltage terminal. The leakage current is not more than 3mA within 1min.
• Weight: 0.56kg

SMA3000-0012 Genset Controller Performance Characteristics

• 132*64 LCD display with backlight, optional language interface (Chinese, English, Spanish, Russian, Portuguese, Turkey, Polish and French), push-button operation
• Acrylic screen, improved wearable and scratch resistance property
• Silica-gel panel and keys can well adapt to higher and lower temperature
• Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power system
• Can measure and display 3 phase voltage, 3 phase current, frequency, power parameter of mains/gens

This SMA3000-0013 Genset Controller series genset controller, integrating digital, intelligent and network techniques, is used for automatic control and monitoring system of genset. It can carry out functions ofautomatic start/stop, data measurement, alarm protection and three “remote” (remote control, remotemeasureand remote communication). The controller uses LCD display, optional display interface including Chinese, English, Spanish, Russian, Portuguese, Turkish, Polish and Frenchwith easy and reliable operation.

The SMA3000-0013 Genset Controller series gensetcontroller uses 32-bit microprocessor which can achieveprecision measurement, value adjustment, timing and threshold settingetc.All the parameters can be configured from front panel or use USB interface (or RS485 interface) to adjustvia PC. It can be widely used in all types of automatic control system for its compact structure, simple connections andhigh reliability.

SMA3000-0013 Genset Controller series genset controller has network communication module inside, which can realize genset accessto internet. Aftercontrollerlogging incloud server, the unitdata information (include GPS positioning, altitude, etc.) will be uploaded in real time to the corresponding cloud server.Users can monitor the genset and inquire the genset running status, the event log, as well asconfigure the parameters via cloud server by phone APP(ISO or Android)and computer terminalequipment. The network communication module also has SMS function.

SMA3000-0013 Genset Controller Technical Specifications

• Working Voltage: DC8.0V to DC35.0V, continuous power supply
• Power Consumption: <5W(Standbymode: ≤3W)
• AC Alternator Frequency: 50Hz/60Hz
• Speed sensorVoltage: 1.0V to 24V (RMS)
• Speed sensorFrequency: 10,000 Hz (max.)
• Start Relay Output: 16A DC28V at supplyvoltage
• Fuel Relay Output: 16A DC28Vat supply voltage
• AuxiliaryRelay Output 1: 7A DC28V at supply voltage
• AuxiliaryRelay Output 2: 7AAC250V volt-free output
• AuxiliaryRelay Output 3: 16A AC250V volt-free output
• AuxiliaryRelay Output 4: 16AAC250Vvolt-free output
• Overall Dimensions: 209mm x 167mm x 45mm
• Panel Cutout: 186mm x 141mm
• C.T. SecondaryCurrent: 5A (rated)
• Working Temperature: (-25~+70)ºC
• Working Humidity: (20~93)%RH
• Storage Temperature: (-30~+80)ºC
• Protection Level: IP65: when water-proof gasket installed between control panel and enclosure.
• Insulation Intensity: ApplyAC2.2kV voltagebetween high voltage terminal and low voltage terminal. The leakage current is not more than 3mA within 1min.
• Weight: 0.91kg

SMA3000-0013 Genset Controller Performance Characteristics

• 132*64 LCD display with backlight, eight optional languages interface (Chinese, English, Spanish, Russian, Portuguese, Turkey, Polish and French), push-button operation
• Acrylic screen, improved wearable and scratch resistance property
• Silica-gel panel and keys can well adapt to higher and lower temperature
• Adapt to 3P4W,3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power system
• Can collect and display 3-phase voltage, 3-phase current, frequency, power parameter of mains/gens

This SMA3000-0007 Genset Controller are used for genset automation and monitor control system of single units to achieve automatic start/stop, data measuring, alarm protection and “three remote” (remote control, remote measuring and remote communication). The controller adopts large liquid crystal display (LCD) and selectable languages interface with easy and reliable operation.

The SMA3000-0007 Genset Controller adopts 32-bit micro-processor technology with parameters measuring, fixed value adjustment, time setting and threshold adjusting and etc. The majority of parameters can be set using front panel and all the parameters can be set using a PC (Via USB port) and can be adjusted and monitored with the help of RS485 ports. It can be widely used in a number of automatic genset control system with compact structure, simple connections and high reliability.

SMA3000-0007 Genset Controller Technical Specifications

• Operating Voltage: DC8.0V to 35.0V Continuous power supply
• Power Consumption: <3W (Standby <2W)
• Alternator Frequency: 50/60Hz
• Start Relay Output: 16Amp DC28V at supply output
• Fuel Relay Output: 16Amp DC28V at supply output
• Case Dimension: 197mm x 152mm x 47mm
• Protection Level: IP55 when waterproof rubber ring is installed between controller and control panel, IP42 without rubber ring.
• Weight: 0.75kg

SMA3000-0007 Genset Controller Performance Characteristics

• 132 x 64 LCD with backlight
• Improved LCD wear-resistance and scratch resistance
• Silicon panel and push buttons for better operation in high-temperature enviroments
• RS485 communication port enabling remote control, remote measuring, remote communication via ModBus protocol (controller with RS485 port only)
• Equipped with sms (Short Message Service) function. When genset is alarming, controller can send short messages via SMS automaticlly to max 5 cellphone numbers
• Generator status can be controlled and checked using SMS (Controlled with GSM port only)
• Monitor frequently-used data such as water temperature, oil pressure, speed, fuel consumption, starting up, shutdown, speed raise and speed drop via Canbus
• Suitable for 3-phase 4-wire, 3-phase 3-wire, single pahse 2-wire, and 2-phase 3-wire systems with voltage 120/240 and frequency 50/60Hz
• 3 fixed analog sensors (temperature, oil pressure and fuel level)
• 2 configurable sensors can be set as sensor for temperature or fuel level
• Waterproof security level IP55 due to rubber seal installed between the controller and enclosure and panel fascia

SMA3000-0002 Genset Controller is intelligent dual-supply module with configurable function, automatic measurement, LCD display, and digital communication. It combines digital, intelligence and networking. Automatic measurement and control can reduce incorrect operation. It is an ideal option for ATS.

The powerful Microprocessor contained within the unit allows for precision voltage (2-way-3-phase/single phase) measuring and make accurate judgment; in addition, the corresponding digital output port will active when there is over/under voltage, over/under frequency, loss of phase and other abnormal condition occurs. This controller has full consideration in various application of ATS (automatic transfer system) and can be directly used for specialized ATS, Contactor ATS, Air break ATS etc. It has compact structure, advanced circuits, simple wiring and high reliability, and can be widely used in electrical devices, automatic control and testing system of electric power, telecommunications, petroleum, coal, metallurgy, railways, municipal administration, intelligent building, etc.

Performance and characteristics of the SMA3000-0002 Genset Controller

1. System type can set as: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Mains (1#) & Mains (2#), Generator (1#) & Generator (2#).
2. 132×64 LCD with backlight, optional Chinese and English display, push-button operation.
3. Measure and display 2-way 3 phase Voltage and Frequency:
4. Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
5. Automatic/Manual mode. In manual mode, can force the switch to close or open;
6. All parameters can be set on site. With Two different passwords which ensures authorized staff operation only.
7. During commissioning, the genset can be set either on On-load or Off-load mode.
8. ATS Controller has function of automatic Re-closing.
9. Closing output signal can be set as on intervals or as continuous output.
10. Applicable for ATS of one neutral position, two neutral position and non-position.
11. Applicable for 2 isolated neutral line.
12. Real-time clock (RTC).
13. Event log can record 50 items circularly.
14. Scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not).
15. Can control two generators to work in a cycle, even the genset running time and crank rest time can be set.
16. Optional AC system or DC system.
17. With standard LINK communication interface. With “remote controlling, remote measuring, remote communication” function by the ModBus communication protocol. Can remote start/stop the genset and remote control the ATS to close or open.
18. Can check the current status of controller (digital input port, digital output port, over voltage, under voltage, over frequency, under frequency etc.).
19. Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-phase 2-wire, and 2-phase 3-wire).
20. Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting，compact structure with easy installation.

The SMA3000-0001 Genset Controller, The powerful Microprocessor contained within the ATS controller allows for precision voltage (2-way 3-phase/single phase) measuring and make accurate judgment on abnormal voltage (power lost, over/under voltage, over/under frequency, loss of phase, phase sequence wrong) and control ATS to transfer after the delay has expired. This controller is suitable for NO Breaking ATS and ONE Breaking ATS. When #1 power is abnormal, the controller will send signal to start genset after the “#1 abnormal delay” has expired. “Three remote” (remote control, remote measurement and remote communication)

Performance and characteristics of the SMA3000-0001 Genset Controller

1. Measure and display 2-way 3 phase Voltage and Frequency
2. Over/under voltage, loss of phase, phase sequence wrong, over/under frequency protection function. As default, phase reverse sequence protection and over/under frequency protection are disable; however, users can set the protection function as need.
3. Parameters can be set via PC software using SG72 module (USB to LINK) or other converse module.
4. The voltage normal delay of 1# or 2# can be set in (0~60) seconds and the Genset start delay can be set in (0~3600) seconds.
5. The voltage abnormal delay of 1# or 2# can be set in (0~60) seconds and the Genset stop delay can be set in (0~3600) seconds.
6. “1# power priority”, “Auto/Manual”, “No priority” and “2# power priority” can be set via controller front panel.
7. Closing output signal can be set as on intervals or as continuous output.
8. Applicable for 2 isolated neutral line.
9. Auto/Manual mode. In manual mode, ATS transfer can be implemented via panel pushbutton.
10. LEDs mounted on front panel can clearly show ATS running status.
11. Forced Open input port been designed; When the input port is active, the switch will be Breaking position forcedly (woks for the ATS with Breaking Position).
12. AUX.OUTPUT 1 and AUX.OUTPUT 2 can be configured to make it easy to transfer power supply.
13. The output contact capacity of 1# and 2# power supply transfer relay (1#CLOSE, 2#CLOSE) is 5A AC250V, passive contact, can be directly used in driving switch to transfer.
14. The output contact capacity of Genset start relay (GENS START) is 7A AC250V/7A DC28V, passive N/C contact.
15. Suitable for various AC systems (3 phase 4-wires, 2-phase 3-wires and single-phase 2-wire).
16. Modular design, retardant ABS plastic shell, pluggable terminal, built-in mounting，compact structure with easy installation.

SMA3000-0010 Genset Controller is designed for manual/auto parallel system generators with similar or different capacity. Additionally, it is suitable for single unit constant power output and mains paralleling. It allows automatic start/stop, parallel running, data measurement, alarm protection as well as remote control, remote measurement and remote communication function. It fit with LCD display, optional Chinese, English and other languages interface, and it is reliable and easy to use.

Utilizing the GOV (Engine Speed Governor) and AVR (Automatic Voltage Regulator) control function, the controller is able to synchronize and share load automatically; it can be used to parallel with other HGM9510 controller.

SMA3000-0010 Genset Controller also monitors the engine, indicating the operational status and fault conditions accurately. When abnormal condition occurs, it splits bus and shuts down the genset, simultaneously the exact failure mode information is indicated by the LCD display on the front panel. SAE J1939 interface enables the controller to communicate with various ECU (ENGINE CONTROL UNIT) which fitted with J1939 interface.

The powerful 32-bit Microprocessor contained within the module allows for precision parameters measuring, fixed value adjustment, time setting and set value adjusting and etc..Majority parameters can be configured from front panel, and all parameters can be configured by USB interface (or RS485) to adjust via PC. It can be widely used in all types of automatic gen-set control system with compact structure, advanced circuits, simple connections and high reliability.

Performance and Characteristics of the SMA3000-0010 Genset Controller

1. With ARM-based 32-bit SCM, high integration of hardware and more reliable;

2. 480×272 LCD with backlight, multilingual interface (including English, Chinese or other languages) which can be chosen at the site, making commissioning convenient for factory personnel;

3. Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;

4. Silicon panel and pushbuttons for better operation in high/low temperature environment;

5. RS485 communication port enable remote control, remote measuring, remote communication via ModBus protocol.

6. Fitted with CANBUS port and can communicate with J1939 genset. Not only can you monitoring frequently-used data (such as water temperature, oil pressure, engine speed, fuel consumption and so on) of ECU machine, but also control start, stop, raising speed and speed droop via CANBUS port.

7. Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with voltage 120/240V and frequency 50/60Hz;

8. Collects and shows 3-phase voltage, current, power parameter and frequency of Bus/Gens.

9. For Bus, controller has loss of phase and phase sequence wrong detection functions; For generator, controller has over voltage, under voltage, over frequency, under frequency, over current, over power, reverse power, loss of phase, phase sequence wrong detection functions;

10. Synchronization parameters：Voltage Difference Between Bus and Mains, Frequency Difference Between Bus and Mains, Phase Difference Between Bus and mains;

11. Multiple running modes in auto state: with load running, off load running, demand parallel running;

12. Ramp on and ramp off function;

13. 3 fixed sensors (temperature, oil pressure and liquid level);

14. 2 configurable sensors can be set as sensor of temperature, oil pressure or fuel level;

15. More kinds of curves of temperature, oil pressure, fuel level can be used directly and users can define the sensor curves by themselves；

16. Precision measure and display parameters about Engine,

17. Protection: automatic start/stop of the gen-set, ATS(Auto Transfer Switch) control with perfect fault indication and protection function;

18. All output ports are relay output;

19. Parameter setting: parameters can be modified and stored in internal EEPROM memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports;

20. Multiple crank disconnect conditions (speed sensor, oil pressure, generator frequency) are optional;

21. Widely power supply range DC(8~35)V, suitable to different starting battery voltage environment;

22. Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not);

23. Accumulative total run time and total electric energy of A and B. Users can reset it as 0 and re-accumulative the value which make convenience to users to count the total value as their wish.

24. Can control engine heater, cooler and fuel pump.

25. With maintenance function. Actions (warning, trip and stop, shutdown) can be set when maintenance time out;

26. All parameters used digital adjustment, instead of conventional analog modulation with normal potentiometer, more reliability and stability;

27. IP55 waterproofness level can be achieved with the help of rubber-ring gasket between shell and control panel.

28. Metal fixing clips enable perfect in high temperature environment；

29. Modular design, anti-flaming ABS plastic shell, pluggable terminal, built-in mounting，compact structure with easy installation；

This unit uses micro processing techniques which carry out precise measurements as well as constant value adjustments with timing and threshold settings. All the parameters can be adjusted from the front panel or through USB interface to a PC. It can be widely used in all types of generator automatic control systems. It is robust and durable and has a compact structure. The connections are very simple and easy to use and the unit is extremely reliable. The SMA3000-0005 Genset Controller has an automatic start module and controls the generator by a remote start signal.

Please Note: The SMA3000-0005 Genset Controller does not have the Mains AC Voltage Terminal. If it’s required then you’ll have to look at the SMA3000-0006 that does have the Mains AC Voltage Terminal.

Characteristics of the SMA3000-0005 Genset Controller

The unit is a 132 x 64 LCD with backlight and an optional language interface which includes English, Chinese, Spanish and Russian. It is highly adaptable from 3phase 4 wire to single phase 2 wire, 3 phase 3 wire or 2 phase 3 wire. It will display and measure 3 phase voltage as well as 3 phase current and frequency and power. It has over and under voltage protection and will display precise measurements of engine parameters. The parameter settings allow the user to modify the parameters to suit their unique requirements and the unit will store set parameters. Temperature and pressure sensors can be set by the user. The power supply range is between 8 and 35 VDC. Digital modulation is used instead of conventional potentiometers which provide a more precise and exact setting.

Specifications of the SMA3000-0005 Genset Controller

• Overall consumption is less than 3 Watts
• Voltage input is between 15VAC and 360 VAC
• Frequency is 50Hz or 60Hz
• Speed sensor voltage is 1V to 24V
• Start relay output is 5 Amp at 28VDC power supply
• Working temperatures are between -25 degrees Celsius up to 70 degrees Celsius
• Storage temperatures are between -25 degrees Celsius and 70 degrees Celsius
• Protection level is IP55

The unit only weighs 0,26kg and is small and compact. It has 7 buttons on the face which are the stop reset button, the start button and a manual mode button. There is a button to set auto mode and a set / confirm button. There are also up and down buttons.